From electronics to stylish apparel, high-volume production revolutionizes industries, ensuring timely delivery and unbeatable quality.
Read today’s blog to learn relevant information about high-volume production. Let’s take a look.
High-volume manufacturing meaning with examples
High-volume manufacturing, also known as mass production, refers to producing large numbers of identical parts or products in one run.
Large-volume production is used in the manufacturing of automotive parts, electronic products, fast-moving consumer goods (FMCG), plastics, textiles and clothing. The following are some of the common technologies for high-volume production in our daily life:
Injection molding
Injection molding is a process to produce parts in large volumes by injecting molten materials into molds. It is known for its efficiency, precision, and excellent repeatability, making it widely used in many industries.
Common products that require injection molding include plastic tables and chairs, plastic children’s toys, plastic packaging containers, and more.
Printing technology
Printing technology enables the rapid production of a large quantity of identical or similar prints. It is commonly used for printing clothing patterns, books, magazines, packaging, and so on.
Taking clothing printing as an example, screen printing is the most suitable printing method for high-volume production. It involves transferring ink through fine openings in a mesh screen to create patterns on garments. Once the template is set, efficient printing can be achieved..
Pros and cons of high-volume production
Advantages of high-volume production
Lower unit cost: Large-volume production enables economies of scale. Because fixed costs can be spread over more products, reducing unit production costs. The larger the output, the lower the unit cost.
Increased productivity: High-volume production often involves the use of specialized machinery, automation, and optimized production processes. For example, using an automatic screen printing machine makes the printing process more accurate and faster.
Consistent quality: Mass production can realize the standardization of products. Because in the process of machine operation, there is no intervention of human factors, which ensures the consistency of products in the whole production process.
Improving competitiveness: High-volume production ensures a stable supply of products, avoiding supply shortages or delayed deliveries due to insufficient production capacity. Through high-volume production, companies can respond more quickly to market demand. When market demand suddenly increases, they can rapidly meet demand, reducing customer waiting times and enhancing customer satisfaction.
Disadvantages of high-volume production
Initial setup costs: High-volume production requires significant upfront investments in production equipment, machinery, and infrastructure. The initial setup costs can be substantial, making it challenging for smaller companies or startups to enter the market.
Limited customization: High-volume production typically involves standardized products to achieve efficiency. Customization options may be limited, and it may be difficult to accommodate individual customer preferences or specific product variations.
Market demand fluctuations: High-volume production is susceptible to market demand fluctuations. If the demand for a product decreases suddenly, companies may face challenges in selling excess inventory, resulting in potential losses.
What can Jingsourcing do for your large-volume production orders?
We can find reliable factories to complete your large order.
As a leading sourcing company in China, Jingsourcing has helped 4000+ clients deal with their bulk orders. Whether it’s clothing pattern printing, packaging printing, or plastic product manufacturing, we can find professional and reliable factories to produce.
This is because we have our own supplier database, which can quickly match the right factory according to your needs. They have worked with us many times and performed very well on many previous projects. They are also very reliable and have passed our strict factory audit. I’m sure they are very capable of making your product.
We supervise the whole production process on your behalf.
Usually, production follow-up is more time-consuming than finding a supplier, often taking weeks or months. You definitely don’t want to waste such a long time focusing on it. That’s why you need us. We can save you a lot of time, and you can focus on developing other businesses.
During mass production, we can track the entire process on your behalf to ensure early detection of any problems. At the same time, we will go to the site to monitor and push factory production to ensure that your products can meet the agreed delivery deadline.
We guarantee the quality of your large-order products.
We have our own warehouse and experienced inspectors ready to provide general and full inspection service to your specific requirements.
By selecting our Pro Plan and using our selected suppliers, we guarantee a defect rate of 0%. In the event that a defective product is discovered in our warehouse, we offer a free replacement. Furthermore, if you find any defective products within 15 days of receiving the goods, accompanied by appropriate evidence, we will promptly replace or compensate you accordingly.
